Q51211a There are five jobs, each of which must go through the two machines A and B in the order AB. Processing times (in hours) are given in the table no. 1 below:

Job 1 2 3 4 5
Machine A 5 1 9 3 10
Machine B 2 6 7 8 4
Table no. 1 Sequence Problem

Determine a sequence for the five jobs that will minimize the elapsed time.

Solution:

In the given problem, the jobs must be processed through the machines A and B in the order AB, i.e., the first machine to be processed is A and then B. Establish a sequence table containing 5 job cells to sequence the jobs. Now, select the least processing time considering both the machines. The least time is taken by job 2 on machine A (i.e., 1). Place job 2 in the first cell from left to right of the Table no. 2 (since it occurs in row 1).

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Table No. 2 Job 2 has Least Processing Time

Delete the allotted Job 2. Now select the least processing time available in the existing Table no. 3.

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Table No. 3 Reduced Table Column for Job 2 Deleted

The least processing time in the reduced Table no. 4 is 2 for Job l, on machine B. Place this job 1 from right to left in the last cell (since it occurs in row 2).

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Table No. 4 Job 1 has Least Processing Time

The new reduced table after deleting job 1 is given (Table 5)

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Table No. 5 Reduced Table Column for Job 1 Deleted

The least time is 3 for Job 4, on machine A. Place this job left to right (since it occurs in row 1) next to job 2 as shown in Table no. 6.

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Table No. 6 Job 4 has Least Processing Time

The reduced table after deleting job 4 is given in Table 7

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Table No. 7 Reduced Table, Job 4 Deleted

The least processing time is 4 for Job 5. Place the job right to left (since it occurs in row 2) next to job 1 as shown in Table no. 8.

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Table No. 8 Job 5 has Least Processing Time

Finally we have only one job left, that is Job 3. Place the job in the empty cell as shown in Table no. 9.

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Table No. 9 Job 3 Sequenced Optimal Sequence

The optimal sequence is thus obtained and the flow of Job 1 to Job 5 through the machine A and the machine B will be

2 → 4 → 3 → 5 → 1

The minimum elapsed time and the idle time for machine A  and  machine  B  is  shown  in Table no. 10.

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Table No. 10 Final Optimal Sequence Table

In Table 10, the minimum elapsed time, (from Job 2 to Job 1) is 30 hours. The idle time on machine A is 2 hours and on machine B is 3 hours.

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